Pallet Calculator

Provided byFreightTotalsfreighttotals.com

Plan pallet TI-HI, loaded height, weight, utilization, and pallets needed from pallet size, carton dimensions, weight...

Screenshot of Pallet Calculator on FreightTotals
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About this tool

What Pallet Calculator does

FreightTotals' Pallet Calculator estimates how many cartons fit on a standard pallet by inputting carton length, width, height, and weight, plus total shipment quantity. It outputs the optimal top-down arrangement (TI) and layers high (HI), finished pallet height, loaded weight, and the number of pallets needed for the shipment. The tool supports both imperial and metric pallet presets, allows rotation of cartons, and sets limits on maximum loaded height and weight to prevent overloading.

Step by step

How to use the FreightTotals Pallet Calculator

  1. 1

    Enter the carton length, width, and height in inches or millimeters

  2. 2

    Input the carton weight in pounds or kilograms and the total number of cartons in the shipment

  3. 3

    Select a pallet preset (e.g., GMA 48 × 40 in or EUR 1200 × 800 mm) or customize dimensions

  4. 4

    Click Calculate to see the TI-HI pattern, finished height, weight, and pallet count for the load

Is it right for you

Best for

Logistics planners and warehouse managers who need to quickly determine pallet configuration and quantity for shipments of uniform cartons.

Limitations

  • Results are based on deterministic column arrangements and may not account for all real-world stacking restrictions
  • Maximum loaded height and weight limits must be set manually to avoid overestimation
  • No unit conversion between imperial and metric within a single calculation; users must select the appropriate preset
Questions

Pallet Calculator FAQ

Can the calculator handle different carton sizes in one shipment?
The tool calculates based on uniform carton dimensions; mixed sizes require separate calculations or manual adjustments to the TI-HI pattern.
What does TI-HI mean in the results?
TI (Tier Interlock) refers to the number of cartons per layer in the top-down arrangement, while HI (Height Interlock) is the number of layers stacked. The total cartons per pallet is the product of TI multiplied by HI.
Is there a limit on how heavy a loaded pallet can be?
Yes, the calculator includes a maximum loaded weight field; if the combined carton weight exceeds this limit, the tool will adjust the HI or indicate that the pallet is overloaded.
Can I export the pallet layout for sharing?
Results can be copied as text, copied as a link, or downloaded as a CSV file. An embed code is also available for placing the calculator on another website.
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